Real case · 2021 · before GPT

Deploying AI in factories since the 90s

A documentary filmed by the Iniciativa Europea 4.0 in an aerospace plant. 15-minute film + 4 themed clips so you can jump straight to what matters.

Many people believe AI is something that just arrived… but that's not the case at all.

The AI engineers of my generation have been deploying AI systems in factories since the late 90s, when we still wrote in LISP, the language of John McCarthy (the man who coined the term "artificial intelligence").

It's true that those projects were what we called "narrow AI": designed to solve a single specific problem, not generalists. And it's true that for decades AI stayed largely confined to industry, until LLMs arrived. But it's also true that… the fundamentals and the key applications of an industrial AI deployment have not changed in all these years.

Here's a documentary filmed by the Iniciativa Europea 4.0 about one of my deployments in an aerospace factory. Note that the film is from 2021 (before the GPT explosion), and yet you can already see in it:

  1. A CNN (convolutional neural network) detecting oil leaks in a landing gear piston.
  2. An AI-powered OCR system that captures full traceability from each part's nameplate and builds a traceability tree of the assemblies. A second one that digitises a supplier's delivery note (in aerospace, that's several pages with batches and quality controls) and pushes it into the ERP without any human intervention.
  3. A conversational AI (NLP, natural language processing) on a tablet, assisting the operator with voice-based quality control of a part. The AI tells them what to check and records the operator's answers in the system (of course, that AI would never have understood a Bécquer poem… but it understood the 250 specific commands it was trained on perfectly well).
  4. A programmed agentic AI (back then those agents were still written by hand) that, on a request from an aerospace customer (an OEM such as Airbus or Boeing), builds an evidence pack in minutes — documentation and photographs of every operation, control and transformation the part went through in the plant.

Industrial AI isn't new — it's just accessible now. Imagine what we can do with the latest versions of our multi-agent systems.

The 4 key fragments

This plant was already running on AI in 2021.

Four short clips from the documentary, each illustrating a technology block. The full film is right below.

Clip 1 poster: CNN detecting oil leaks
Clip 1 · Computer Vision

CNN detecting oil leaks in a landing gear piston

A convolutional neural network detecting defects in the production of aerospace parts in real time, directly on the line.

Clip 2 poster: AI-powered OCR digitising delivery notes
Clip 2 · OCR + traceability

AI-powered OCR: nameplate traceability and supplier delivery notes into the ERP

Automatic capture of nameplates and multi-page delivery notes feeding into the ERP with no human input.

Clip 3 poster: conversational AI assisting QC
Clip 3 · Voice NLP

Conversational AI assisting the operator with voice-based quality control

On a tablet, an AI trained on 250 commands guides the operator and records the answers back into the system.

Clip 4 poster: agentic AI generating evidence packs
Clip 4 · Agentic AI

Hand-programmed agentic AI generating evidence packs in minutes

On request from an OEM (Airbus, Boeing…), the agent assembles the full per-part documentation and photo dossier.

Full documentary · 15 min

Full Iniciativa Europea 4.0 film

The complete deployment, end to end, with industrial context and interviews. Produced in 2021.

Full 2021 documentary poster

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FAQ

About this case and industrial AI

Is industrial AI a new thing?

No. The first generation of AI engineers has been deploying systems in factories since the late 90s, when LISP was still the language of choice. What's new is not industrial AI itself: what's new is that it's now accessible.

What's the difference between 90s-2010 "narrow AI" and today's LLMs?

Narrow AI is engineered to solve one specific problem (detect a defect, recognise a command, read a code). LLMs are generalists that work in natural language and reason across open domains. On the shop floor, the deployment fundamentals (data, sensors, ERP integration, validation cycles) have not changed: what has changed is cost and accessibility.

What specific technologies appear in this 2021 documented case?

Four:

(1) a convolutional neural network detecting oil leaks in a landing gear piston;
(2) an AI-powered OCR digitising delivery notes and building traceability without human input;
(3) a conversational NLP AI assisting operators with voice-based quality control;
(4) a programmed AI agent generating evidence packs in minutes for OEMs such as Airbus or Boeing.

Why is industrial AI "accessible" now, when it's been running for decades?

Because the cost of models, hardware and deployment time has dropped by one or two orders of magnitude. What used to require 6 engineers and 9 months in 2010 is now done with multi-agent systems and a smaller team. Industrial AI is no longer the exclusive domain of OEMs with multi-million budgets.

How can I watch the full documentary?

The full 15-minute film is embedded at the bottom of this page. If you only want the key fragments, the four themed clips above cover them with their context.

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